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Help Wanted
Multi-Axis, Multi-Function Machine Centers Consolidate Operations
How Dry I Am
Employee Ownership - A Good Way To Improve Bottom Line
Don't Retire That Machine Too Soon - Retrofitting Existing Machines is Still a Good Idea
Chips Off the Old Block
Is Anybody Out There? - 10 Tips for Marketing Your Machine Shop
Milling Machine Operator Tips
Fast and Furious
Magnetic Equipment Saves Time & Expense Handling Ferrous Materials
High Speed Machining: Look Before You Leap!
A Profitable Partnership
Workholding: Clamps, Collets, Vises & Jigs
CNC Turning Centers
Less is More
Get The MAX from OEM Training
Field-Tested and Approved
How Can We Stop The Erosion of Our Manufacturing Base?
Industrial Hand Tools Boost Productivity If Chosen & Used With Care
Cutting & Grinding Coolant Selection
Job Shop Profile
Automation Foundation
Want to Be Profitable?
Shorten Production Cycles With Advanced Cutting Tool Technology
Automated Assembly
Multi-Axis, Multi-Function Machine Centers Consolidate Operations
Don't Retire That Machine Too Soon - Retrofitting Existing Machines is Still a Good Idea
Minimaster Product Line
Composite Tooling Expansion
Modular Boring System
5-Axis Wire EDM Machine
Reduce Production Time With Five-Axis Machining
Using CAM Software in Small Shops
Haste Without Waste…
Horizontal Machining Centers
IMTS 2004
Lighting System Saved Shop $62,000/Year
Save Downtime
Top 10 Ways to Determine the Need for Ball Screw Repair
Tiny is getting to be very BlG in Virginia
Milling Cutters
Creep-Feed Grinding
How to Choose the Best Toolholders For Milling Operations
Spindles Evolving, Revolving Faster
The Benefit of Employment Practices Liability Insurance
Guest Commentary
Turning a Profit
Safe at Any Speed?
New Levels of Productivity & Reliability In Stainless Steel Turning:
Rotary Indexing Tables
Microfinishers
Hard Turning Made Easy
Dollars From “Thin” Air
Keys To Successful Manufacturing
Hot Glue the New Sealing Wax?
Parts Cleaning Without The Tears
Thread Grinding Offers More—
Case Study
Measurement Moves to the Shop Floor
Double Your Output with Twin-Spindle Machining And Gain Flexible Manufacturing, Too
Practical Guidelines for High Speed Machining
9th Wisconsin Manufacturing & Machine Tool Expo
All Screwed-up? Enter Wayne's World
Multi-tasking for job shops
Filtration Systems
Why OSHA says your metalworking fluids may no longer be safe or effective…
More Events, More Reasons to Attend Wisconsin Manufacturing & Machine Tool Expo
9th Wisconsin Manufacturing & Machine Tool Expo
Modular Tooling for Heavy-Duty Applications
Job Shop Websites - Navigating the Information Age
Kaltech Manufacturing finds unique function for Groove & Turn System
Multi-Axis Turning Centers Steal Complexity from Complex Parts Machining
Drilling & Tapping
Placing Higher Demands on Spindle Design
T N S Machining Productivity Improvement
Get the Best From Your Band Saw
Tool Management
Surface Grinding: A Variation on a Theme Achieve Tighter Tolerances & Finer Finishes
Nothing Boring About Hole-Making
Wisconsin Manufacturing and Machine Tool Expo
Drills: Too important to take for granted
Elegant in its simplicity
The Ball-Style Hone: A smooth operator
Coolant conservation through choice and care
Tips for milling stainless steel
Gauging gauges
Mill, grind, belt, and polish—all on one machine—opens new markets for Indiana shop
With vertical grinding, gravity works for you
Smart automation
Coolant conservation through choice and care, Part 2
Gundrilling: Best way to make deep holes
Does your shop make the cut?
“EDM”—Power for the long haul
Hard milling helps keep jobs here
Trim Tool & Machine cuts ahead of competition with abrasive waterjet
Five-axis machining spreads its wings
Boring inserts can boost shop productivity
How to win with the world’s largest machine tools
Industrial Odor-Eaters
Thread milling and tapping: Two ways to make screw threads
R² = EOC (Recruitment and Retention = Employer of Choice)
Haste trims waste
Machining exotics: Where do you start?
Trim Tool & Machine cuts ahead of competition
Material handling: Part of the big picture
Workholding…timely and heroic
Who knows the business end of your scrap handler?
Global signs of the times
CNC programming software: What’s best for you?
Sabre Defence scores hit with honed fifty-caliber machine gun barrels
Old Ironsides: Manual machining still has its place
Breathe easier: Shop air pollution control
Ask and you shall receive
Treasure on the shop room floor
Special attractions make Wisconsin Machine Tool Show more than just a metalworking trade show
Dimple of dollars?
CMMs boost shop productivity, cut costs, deliver better parts
Waterjet Cutting = Liquid Sandpaper
Selecting the best milling tools is all in the attitude
Universal Precision Instruments Converts to Chlorine-Free Cutting Oil to Improve Tool Life, Finishes
Collet Chucks
Reap rewards with proper recycling in your shop
Secure your shop’s future in abrasive machining with lean automation
Job management software delivers competitive edge
Gripping stuff
Grow your Shop into Waterjet Cutting
Machining to profit
The Future of CAD/CAM
The “hole” story on gear quality
Operator training prepares young for industry, updates the experienced
Take stock of your workforce
Thoroughly modern milling
Service centers provide metal and more
Ultrasonic parts cleaning - drastically reduce time, labor, and cost
Do coolants get the respect they deserve?
Lathes for today and tomorrow
You know the drill
Grooving tools for the future
Laser machine produces quick results
Vertical Lathes
Go Green and Save Cash
Wet & Wild
The Case For Hard Turning
When Buying Training - Focus on Learning
Tool Coatings for High Speed Machining
Planning the Machining of Dies & Molds (Part 1)
Still Made in the USA?
Software Makes Life Easier
Fast And Tight - Workholding Products Meet Today's Production Challenges
The Lawyers Are Coming...The Lawyers Are Coming!!
Planning the Machining of Dies & Molds (Part 2)
Waterworld - A Dowager Technology For Decades, Water-Jetting Has Finally Arrived
Keeping Your Shop Lean & Mean
The Magic of Measurement
Grinding and Abrasives Update
Wireheads Meet Metalheads
When Machine Shops Become Emergency Rooms...
Parts Is Parts - Almost
Managing Your Energy Costs
How To Dodge The Finger Of Blame
The PC Revolution
The Basics of Rotary Cutting
Waterjet As A Machine Tool
Powders Aren't For Sissies Anymore
Ergonomics
Keeping An Eye On Your Tools
ISO: Mixed Blessing
New Markets for Machine Shops in the Midwest
Hands-Off Machining Cuts Shop's Cycle Time
When Should You Consider A Quick Change Jaw Power Chuck?
Lights Out
Chip Removal Techniques
Everything You Always Wanted To Know About Chucks
Reducing Set Up Time On CNC Machines
Which Lathe Is Best For Your Shop?
EDM Goes PDQ
Jet-Propelled Cutting
Fewer Steps to Better Parts: Merging Turning & Milling Into A Single Operation
Are You Choosing The Right Cutting Fluid?
Measurement: From Handheld Gauges to CMMs
Inserts: Tiny Keys to Productivity
How to Select the Right Digital Readout
Making Money with ISO: The Seven Controls
New Employment Trend: Older Workers
Get Five-Axis Technology..Without Losing Your Shirt
Back To The Future
OSHA: Helpful Hints Make Compliance Easier
Proper Vacuum Cleaning of Powder Paint Booths Crucial to Safety, Throughput, and Profits
Get a Grip! New Tool Holders Promote Greater Speed & Flexibility
Talk to Your CNC--It Pays!
Improving Spindle Life & Operation
Machining Centers 101
Pallet Changers Offer Quick Productivity Boost
Consider Laser Cutting for Your Applications
A Practical Guide to Precision Cleaning and Verification
Company Brings CNCs to Short Workpiece Runs on Full Line of Lathes
Making Connections
Tube & Pipe Bending: Technology & Methods
STOMP SCRAP COSTS
As Coolant Costs Hit the Roof, Shops Turn to Dry and Near-Dry Machining
Workholding
Inventory Efficiency in the Supply Chain
Bearing Systems for High-Performance Machine Tools
Better Accessories Boost Milling & Turning Productivity
A Better, Faster Grind
Machine Sump Maintenance
Vertical Turning Centers
Quality Control Equipment
Automated Parts Loading Start Small & Work Up
Improving an Old Standard
Running the First Part Economically, That Is
test 1
Measurement Methods For Optical Comparators
One Good Turn
It's a Hard Life
Advantages of Telecentric Lenses For Optical Comparators
How Much Magnification Do You Need For Your Optical Comparator?
One Good Turn
Connecting to Your Metronics Quadra-Chek
Keeping Your Cool...
GR & R and Your Optical Comparator
Too Many Choices!
One Good Turn
Non-Destructive Methods For Measuring Internal Part Geometry Using Your Optical Comparator
Light Weight Optical Comparators Are They Capable For Your Application
Just Tooling Along, Then...
To Be Or Not To Be (Certified to ISO Standards)
Preventive Maintenance And Calibration For Your Optical Comparator
To Be Or Not To Be II (With a side trip to China)
Optical Comparator Certifications
Repair, Rebuild or Replace Your Optical Comparator
Smooooth!!!
Measuring Angles Accurately On Your Optical Comparator
Is It Live, Or Is It......?
What To Know Before Calling For Service Help
What Questions Should You Ask Before Purchasing A New Optical Comparator?
It's Softer Than.....
Can You Justify A CNC Optical Comparator?
How Dry I Am (Well Almost)
Keys To Good Comparator Fixturing
Communications and Record Retention For Quality Using Metronics Quadra-Chek
The Most Expensive Service A Provider May Ever Have Is The One That Offers The Lowest Price
Quality Cannot Be Inspected In, It Must Be Manufactured In
Networking Metronics, Inc. QC-4000
Optical Comparators: What's the Difference?
Are You Fixturing Parts Properly and Do You Know How Accurate Your Chart Gauge Is?
Are The Concepts of Quality and Value Misunderstood?
New Column
Gadgets Galore
Improve Productivity & Profitability
Gadgets Galore
Jack of All Trades, Master of None
CHUCKS
Why Should I Know Manual Programming?
Check Machines For Mechanical & Electrical Fitness
Non-Clamping Systems
Running the First Part Economically, That Is
The Power of Linking the Quadra-Chek with Other Applications
Jigs & Fixtures
Discover the Latest Cutting Tool Technologies at Trade Shows
New Column
Are You a CAM Machinist?
Optical Comparators: Facts, Features & Benefits
Modular Fixtures
Global or Local?
CAD/CAM or CAD & CAM?
Labor Force: A Prized Asset in Machine Shops
Optical Comparator Lighting
Electrical Discharge Machining
Part Program Upgrading & Updating
Job Shop Talent Inventories
Don’t Shoot the Messenger…
Tooling Columns & Towers
Short Suggestions for Long Programs
Maximum Capacities For Optical Comparators
Why So Many Errors?
Business Growth Starts on the Shop Floor
Recipe for Quality:
Robotics
Drilling For Profits
Lathe Cycles –
Get Active, Stay Ahead of the Curve
Comparator Projection Systems
CNC Indexing Devices
Keep Records, Document Your Programs
Choosing the Right Optical Comparator
Employees: Inside Or Outside The Box?
Focus On Numbers
Machining Near-Net shapes
Fundamental Manufacturing Philosophies Key to Success
How Good Are Your Lenses?
Grinding & Workholding
CNC Programmer/ Operator – Yes or No?
Reinvent or Rot
Being Frugal Could Be Dangerous
Workholding & Tool Storage Systems
Computer & Manual Programming
Systems Approach to Mold Machining
Lean Manufacturing Overview
Tapping Problems on CNC Lathes?
Keep the Pressure on for Productivity, Safety
Why Do Parts Rust When the Coolant Appears Okay?
Cutter Radius Offset – Basic Concepts
Are Your Gauges & Instruments Being Calibrated Properly?
Cutting Tips At A Glance: Feeds & Speeds, Work Hardening, Safety
Custom Macros: Where Do They Fit?
Workplace Organization
A Clean House is a Productive House
Program Size
Team Up with Your Tooling Supplier
Single Source Technologies…
Minimizing Program Length
Coolant ED-Ucation
Selecting Workholding
Fiber Optic Edge-Sensing For Comparators, Other Opticals
Conversion of Lathe Cycles
Troubleshooting Guide for Problems with End Mills
Continuous Improvement (Kaizen)
Shifting Program Zero: Part 1
Blank
Shifting Program Zero: Part 2
Coolant Longevity
Discover the latest cutting tool technologies at trade shows
Does your optical comparator need a field dressing or major surgery?
Threading methods compared
Chucks Repair, Recondition, or Replace?
When 0.001" Equals $65
Total Productive Maintenance
Every Shop Needs a Superhero
Checkin’ Out the Hole Situation
Alternate CNC Machine Selection
Chart Gauges for Optical Comparators
Standard & Rigid Tapping: Part 1
A case for polar coordinates
Improving your listening skills
Vincent Precision Machining improves per part setup time
The “other” work offset
Technical training: A common sense approach
LEAN—Early problems
Going helical with threads
Getting the most for your money
Data integrity and industrial reliability via wireless mesh networks—Part 2
New setup doubles output of bearing spacer
New Column
Unique use of vise helps shop cut maintenance time
Workers Comp—Prevention is best
G76—Two formats, one cycle
Why lean is so important to survival
Super Torquer reduces machined clutch system component costs
Multi-start threading
Automatic Tool Change—ATC
Talking about coolants
Overcoming long-term problems of short-term thinking in cutting tools
Managers, take care with casual communication
Shop safety and your bottom line
Lean—Its amazing benefits
The 10 Commandments for trades instructors
Control features—optional or standard?
Florida job shop nears 100% machine uptime
What should you expect in a drum of coolant?
Fixed cycles repetition
So simple anyone can use it?
No surprises, please
Programming process—When is it completed?
Lean Manufacturing Change or Perish
Selecting Workholding
Quality in CNC Programming
Using Instructional Systems Design (ISD) to Solve “Real World” Problems
Coolant Seminar 101
Short Ideas & Observations
Riviera Tool speeds slab milling 40%;
Justifying Advanced Manufacturing Technology
Chucks vs. Collets
Spindle speed control on CNC lathes
A Tale of Two Coolants
CALYPSO Tip: Creating hole patterns
Live Tooling on CNC Lathes
Identifying the ideal “Newbie”
Trail Cut for Measuring
Workholding takes on a new challenge
The Lean Initiative
Great Customer Service
Easing Up On Calculations
CNC Equipment for Turning & Machining Preventing scrap with offsets
CALYPSO Tip: Using clearance planes
Coolants/Fluid Management
Metals in Medicine
Character - Does it Matter?
Interpreting a CNC Program
Default Settings in Macros
Collet hardness and wear
Rethinking waste - add some green to your lean
test 2
Vise with 10 Inch Jaw Opening
Expanding Cutting Tool Product Line
Metal Finishing Capabilities Expanded
Indexing and Rotary Tables
CamLink™ for Windows – GB/GeoSolid
Machining Center for Specialized Applications
Automated Toolroom
Robotic Parts Washer
Retention Knobs for Precision Boring
Five-Axis Vertical Machining Center
Drill Line Expanded
Minimum Quantity Lubricant Dispensing Systems
New Option for Boring Mill
IP-66 Protected Digital Caliper
Finishing & Grinding Equipment
High-Speed, Dual-Axis CNC Rotary Table
Square Shoulder Face Mills & End Mills
Larger Talent Lathes
Precision Vertical & Horizontal Machining Centers
Tapping Collets with Axial Compensation
New Okuma & Howa Twin Spindle Horizontal Lathe Receives Design Award
Winterization Products from Oil Skimmers Provide Efficient Oil Removal During Cold Temperatures
FeatureCAM Continues Worldwide Expansion
Greenleaf Corporation Raises Money for Hurricane Relief
Mori Seiki’s new mill-turn machines
REGO-FIX offers new BT 30 Zero-Z short toolholder
Enhanced indexable threadmills
Calibration services built on bedrock
Die set designer and builder retrofits CMM with new components and measuring software
Mahr Federal introduces new Pocket Surf PS1
Abrasive wheel flexible mesh design runs cool
Better surface finish and economy in square shoulder milling applications
Safeguard personnel for OSHA and ANSI safety compliance
Miniature ball bearings for quiet, smooth operation
Vegetable-based cutting oil debuts
MD+CELL provides longer unattended running time
Zero-Z short toolholders line expanded
Lathe and machining center in one package
Store up to 1,280 inserts per drawer
Strength, speed, safety
New wire EDM decreases costs, increases efficiency
New CoroMill 300 excels in machining titanium, stainless ste
Modular magnetic workholding
Cincinnati introduces largest laser cutting system
CAPTO adapters expand versatility of BIG Kaiser’s Tool Pro
Electronic micrometers resist coolant, water, shop contaminants
New line of solid carbide taps and carbide-insert taps
Integrex 200-IV ST delivers complex workpieces in a single setup
Grind, drill, bore and mill all on the same machine
Working small can yield big returns
Toyoda debuts variety of products
Tool presetting systems satisfy longer tool lengths
Exact JobBOSS version 10
Calypso software now available with Actis CT systems
Mate Pilot for aligning, verifying CNC punch press turret precision
Wire tension meters ensure superior part accuracy
Linear Scales offer high-level scanning technology
Mitee-Bite Products locating rails
Zero-point workholding setups in seconds
Mazak’s new quick turn Nexus 100-II MSY
SCHUNK vises help reduce set-up times
New deep hole drilling solution
Parts cleaning goes ultrasonic, drastically reducing time, labor and money
Mori Seiki’s NT Series combines functions
GibbsCAM support of Tornos TB-Deco machine tools announced
Seco Mini Shaft boring bars offer high precision
Toggle-Lock Plus clamps increase safety, ergonomics
Buck expands lineup of precision scroll chucks
AME offers fixturing overview
Exact JobBOSS announces new manufacturing training program
Mahr Federal debuts new Pocket Surf PS1
Safety sign for drilling machines
Lexair distributes SAMSYS, Multi-3000 Bar Feeder
Cold air guns offer versatile spot cooling
Horizontal clamping series offers fresh perspective
AgieCharmilles features high speed milling, wire and die sinking EDM
High performance at a competitive price
New swissQuick System debuts from Rego-Fix
CGTech releases VERICUT 6.1
Laser system matches engineering with Windows XP control
Air power spindle speeds at up to 80,000 RPM!
Nobel winner John Mather oversees James Webb Space Telescope mirror machining with Mitsui Seiki
Siemens present innovations to enhance productivity
GibbsCAM enhancements introduce support for turning operations
Toyoda debuts new grinders and HMCs
Toolholders ideal for HSM applications
Meet modular CMM fixturing
Delcam debuts five-axis CAM software
Fastest in the class at turning
Rhinobar engineered to increase production
Quick-change rotary design—the “broadband” of bushings and toolholders?
DE-STA-CO debts versatile conveyor systems
GibbsCAM advanced 3-axis capabilities announced
Super turning center tackles big parts, heavy duty turning
Lathe and machining center in one package
Mounted points reach deep into channels
Twelve cutting edges for economy, performance
DE-STA-CO offers grippers for cleanrooms
Kurt has the answer to 5-axis workholding
Heidenhain makes safety-related position encoders available
Balance workpieces more easily
Starrett expands electronic calipers series
Balancing rings provide alternative balancing
MAG Fadal 4020FX VMC features Fadal GE Fanuc Control
Toyoda debuts new service network
Dual cooling system for large enclosures
Mitsubishi EDM introduces MD+PRO II
Special shop software and CNC package improve production by 15% at CEJN
Stainless steel abrasives kit for grinding, cutting applications
Mitsubishi Lasers offers cross-flow resonator design
PICO Chemical gains approval for glass cutting lubricant
Minimum Quantity Lubrication (MQL) reduces the amount of coolant used
Unitized mounted points conform to holes, contours, radii
Exact Software announces release of JobBOSS 10
Interlaken warm forming press system delivered to GM
Kurt XL extra capacity vises position and clamp large parts
Rotating head cut-off machine offers cutting versatility
Siemens Machine Tool web site redesigned
PICO gains approval for glass cutting lubricant
ProtoTRAK CNCs for retrofit
NeoSol metalworking fluid makes for clean jobs
DE-STA-CO introduces new line of conveyor systems
Updated website for machine safeguards and accessories
CNC-controlled vibro peen ensures deep, precise inscriptions
Riviera Tool speeds slab milling 40%
Simultaneous 5-axis machining
Inductive rotary encoders for common applications
Capto spindles now available on Speroni tool presetters
Heidenhain meets the need for miniaturization
New inserts ideal for high temp alloy machining
Hardinge introduces its ELITE 27 MS turning center
New indexable insert drill design provides deeper boring depth
Drake ships next generation gear grinder
Seco Tools unveils round insert cutters
Cincinnati Machine advances CNC tape layer technology
Tendo hydraulic toolholders boast new features
Self-centering vise helps quickly match centerlines
New Article
Toyoda debuts new service network
Dual cooling system for large enclosures
Mitsubishi EDM introduces MD+PRO II
Rotating head cut-off machine offers cutting versatility